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Industrial Stage 3 SILICON PRECISION IN POLYMER MOLDING - FROM CD MANUFACTURER TO MARKET LEADER IN THE INDUSTRIALIZATION OF SMART POLYMER PARTS Presenter: Christoph Mauracher, Senior Vice President Time: Monday 28 October, 14:30 - 14:45 Sony DADC BioSciences Business Unit Sonystrasse 20 5081 Anif/Salzburg AUSTRIA phone: +43-6246-880-333 fax: +43-6246-880-9187 email: biosciences@sonydadc.com biosciences.sonydadc.com The technologies which we have developed in the manufacturing of 2 billion optical storage media disks per annum have been successfully transferred to the manufacturing of micro-structured smart polymer parts for the diagnostic and biotechnology industries. Through our proprietary mastering and injection molding processes we have transferred the precision of silicon to mass manufacturing of polymer parts. Here we will be presenting case studies how through Direct Write Laser lithography (DWL) and Phase Transition Mastering (PTM) we can achieve unrivalled polymer products with aspect ratios exceeding 1:10, feature precision of < 150 nm and surface smoothness of < 5 nm. Other technologies such bonding, lamination and sputter coating will also be presented and examples from our wide project portfolio used to illustrate the importance of such technologies in translating ideas in microfluidics to marketable product. |