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Industrial Stage 3

SILICON PRECISION IN POLYMER MOLDING - FROM CD MANUFACTURER TO MARKET LEADER IN THE INDUSTRIALIZATION OF SMART POLYMER PARTS
Presenter: Christoph Mauracher, Senior Vice President
Time: Monday 28 October, 14:30 - 14:45

Sony DADC
BioSciences Business Unit

Sonystrasse 20
5081 Anif/Salzburg
AUSTRIA
phone: +43-6246-880-333
fax: +43-6246-880-9187
email: biosciences@sonydadc.com
biosciences.sonydadc.com

The technologies which we have developed in the manufacturing of 2 billion optical storage media disks per annum have been successfully transferred to the manufacturing of micro-structured smart polymer parts for the diagnostic and biotechnology industries. Through our proprietary mastering and injection molding processes we have transferred the precision of silicon to mass manufacturing of polymer parts. Here we will be presenting case studies how through Direct Write Laser lithography (DWL) and Phase Transition Mastering (PTM) we can achieve unrivalled polymer products with aspect ratios exceeding 1:10, feature precision of < 150 nm and surface smoothness of < 5 nm. Other technologies such bonding, lamination and sputter coating will also be presented and examples from our wide project portfolio used to illustrate the importance of such technologies in translating ideas in microfluidics to marketable product.



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